ROLLING MILL ROLLS

High Speed Steel Rolls

S G Iron Rolls

HIGH SPEED STEEL ROLL

“Future Of Steel Rolling”

High-speed steel contains a lot of Mo, V, Cr and other alloying elements. Tempering martensite dispersed with MC, M2C and M6C high hardness eutectic carbide, which has excellent high temperature wear resistance and thermal cracking resistance. t the same time, anti-roug surface type is also very good. In the hot-rolled conditions, high-speed steel surface wear- resistant oxide film, the friction characteristics and the surface quality of the strip played a good role.

Will fast substitute the existing Rolls

More durable, increased pass through life
Better surface finish
Increased efficiency and output

HIGH SPEED STEEL ROLL PROPERTIES

BENEFITS OF Jay Market Creators (P) Ltd.

SUPPLIED HIGH SPEED STEEL ROLL

Main characteristics of HSS rolls are the higher hardness of the shell improving the wear resistance and High temperature resistance property due to the higher presence of Cr/Mo/W/V in the composition. Now eventually these characteristics leads to below benefits on the rolling process-

Improved Quality – Due to higher wear resistance property compared to DPIC/ SG iron rolls- the frictional impact during each pass on the HSS rolls are minimum resulting better quality of rolled product for a longer tenure . The tenure- can be converted to the tangible volume of rolled product with ease.
Improved Machine Availability – HSS rolls can produce defect free products for a longer period of time due to the higher wear resistance capability . Now this tenure is directly proportional to a specific machine maintenance parameter – MTBF (Mean time between failures) and hence resulting in to far better machine availability and less machine down time.
Better Productivity – Less down time and improved quality acts upon the machine operational parameters thereby increasing the daily productivity

Now we all know Machine Efficiency= Productivity X Availability x Quality …hence over all improvement can be achieved by replacing conventional Cast Iron/DPIC/ SG iron rolls by HSS rolls.

SPHEROIDAL GRAPHITE IRON ROLL

Spheroidal Graphite Iron Rolls are casted from specific type of iron compound where the free carbon takes the shape of spheroids or nodules, thereby eliminating the notch effect of flake graphite and improving upon the mechanical properties of the cast iron. These are of mainly following types:

Pearlitic Spheroidal Graphite Iron Rolls:

Pearlitic spheroidal Graphite rolls have a thick layer of cast iron with nodular graphite. The name of such roll is based on the fact that the material consists of nodular graphite and carbides in a pearlitic matrix. The softest grades have a pearlitic matrix containing ferrite around the graphite nodules, while the higher hardness grades have a complete pearlitic matrix. The Carbide content increases proportionately with the hardness. The hardness is covered in quite a big range, from 40 degrees shore C to 70 degrees shore C depending on the rolled product or as per customer requirement..

Acicular Spheroidal Graphite Iron Rolls:

Acicular spheroidal Graphite Rolls also have a thick layer of Cast Iron with nodular graphite. Here, the name of such roll is based on the fact that the material consists of nodular graphite and carbides in a pearlitic – bainitic matrix. The carbide content is considerably higher in the harder grades than the softer ones. The hardness range varies from 60 degrees shore to 80 degrees shore.

TYPES OF PEARLITIC SG IRON ROLL AND
THERE CHEMICAL COMPOSITION

TYPES OF ACICULAR SG IRON ROLL AND
THERE CHEMICAL COMPOSITION

WHY US

We are a veteran supplier to steel plants
We have an excellent team of Engineers and Tech Support which makes business with us really customer friendly.
We are capable of providing the best quality of Rolls with laser sharp precision
Products Products are manufactured in facilities consisting of auto are manufactured in facilities consisting of auto-presses, presses, Heat treatment Furnaces Heat treatment Furnaces, wire cutting machine, CNC Machines, CMM,EDMs producing accurate products as per customers requirement.
We have a strict quality control system in place to ensure to inspection process and product quality before shipment.
Integrity, Honesty and Loyalty has always won us Customer’s trust.

INSPECTION PROCESS

Raw material inspection by Inductive Coupled Plasma Emission Spectrometer(ICP)
In process inspection by experienced and qualified inspectors
Internal Crack checking by Ultrasonic fault detector
Dynamic balance checking by digital method
Final dimensional inspection by Co-ordinate Measuring Machine
Final Metallurgical structural inspection by Metallographic Microscope
Hardness inspection by Digital hardness checking Method before dispatch

SPARES & EQUIPMENTS FOR ROLLING MILLS
ROLLS	ELECTRODE ITEMS
D P I C ROLLS	ADOR WELDING ELECTRODE
FIBER BEARING	CONTROL CARD
FIBER KEY	COPPER ELECTRODE
H S S ROLLS	FAIRING CARD
S G IRON ROLLS	GAS CUTTING NOZZ
TUNGSTEN CARBIDE ROLLS	GAS CUTTING TOURCH
	GOUGING HOLDER -800 AMP
COPPER ITEMS	GOUGING ELECT-9 MM
COPPER WIRE	M S WEL ELECTRODE-E-6013 FK-4 MM
COTTON TAPE-1"	M S WELDING ELECTRODE--6012 FK-5 MM
DR BECK RED BECTROL	MS WELDING ELECTRODE E6013 FK-3.15 MM
DR BECK VARNISH	S S ELECTRODE SUPER GOLD
GLASS SLEEVES	S S ELECTRODE(WELDFAST)308 M-1 4MM
GLASS TUBE	WELD ELECTRODE-( ALL NOS AND SIZE)]
NOMEX PAPER	WELD ELECTRODE-7018 LOW HYDROZEN
SLODERING STICK	WELDING HOLDER -600 AMP
ROPE & CHAINS	SPARE PARTS
DIAMOND	BEAKER -
DUPLEX	BOLT CUTTING KNIFE
ALUMMINA ROPE	C I CHECK RAIL BLOCK
CHAIN LINK	C I DISTANCE BLOCK-TE
CHAIN	C I GATE VALVE-3"4 HOLE
FALL ARRESTER	C I GATE VALVE-4"FLANGE MTYPE
MANILA ROPE	CARBON BRUSH-400KW DC
P P ROPE	CARBONE BRUSH-150KW DC
ROPE CLAMP	CARBONE BRUSH-21 KW DC
STEEL WIRE ROPE	CHAMPION GASKET
	CMS CROSSING FITTING COMP
ROLLING MILLS MECHNICALS EQUIPMENTS	DLG HAND GLOBES-12"
ANTI COLLISION DEVICE	GRADATED MES MUG-
ARBOR CENTRE	HIGH TENSION STEEL STRAP
BARE WHEELCCW NO-414665	HYDRUL ACID L R GRADE
BARE WHEELCW PART-414667	LIGR AMONIA
C I CHECK RAIL BLOCK	NYLON PAD
C I DISTANCE BLOCK-HE	OIL SEAL
C I DISTANCE BLOCK-TE	OTHERS SEALTAGE 114P
CARDON SHAFT ASSEMBLY	PISTON COMP WITH
CHAIN SPORKET	PISTON FOR REVITING GUN
DEFLECTION GUIDE M-081	PLUGPN-Z3205882
DEVELOPER ORION-1150	REVITAL SNAP
FLAT JET NOZZLE PART NO-664-984-17	RUBBER GASKET-3MM
FLEXIBLE GEAR COUPLING NO-113	RUBBER SHEET
FLOW GUIDE M-081	THERMO COUPLE TYPE-V
FULL GEAR COUPING	THERMOCPL TYPE-K
GEAR FOR COOLER GEAR BOX	WATER CONT VALVE
GEAR FOR L T WHEEL
GEAR PINION SET	HOSE & SEAMLESS PIPE
GUIDE PIECE M-081	METALIC H PIPE-1/2"-5 MTR
HCHC ROUND DIA-60	CARBIDE TOOLS
HELICAL GEAR-50 TEETH	HYDRULIC HOSE PIPE (ALL SIZE)
HELICAL PINION	METALIC HOSE PIPE-1/2"-MTR
INCREMENTAL ENCODER	PNE WIRE AIR HOSE PIPE-1/2"
INSERT-	SEMLESS PIPE-ID-25MM OD-40MM L-6 MTR
INSULATOR COMPOUND	SUCTION PIPE
INTERNL GEAR BREAK COUPLING
MILLING INSERT-TUNGOL-SNMU-1706	HARDWARE & NUT BOLTS & WASHER
NOZZLE -I &II WITH GASKET	ALLEN KEY-(ALL SIZE)
PCD NOTCHING TOOL	BELT FASTNER BOLT
PENETRANT REMOVER ORION-115P	BITUMIN WASHER
PINION FOR COOLER GEAR BOX	BOLT CUTTING KNIFE-42"
PINION FOR LT WHEEL	CARBIDE TIPS
PINION SHAFT 16 TEETH	CLIP FOR REVITING GUN
PINION STAND -270 MM	DALL SPANER SET
PLANO METER CUTTER	DIAMOND WASHER
PLATEFORM SCALE	DRILL BIT-(ALL SIZE)
RED DYE PENETRANT ORION-115P	DRILL BIT-24 MM
SOLID CBN INSERT RCMX	G L HOOK WITH NUT
SPROCKET-17 TEETH	G SCREW-16*30
TOOL HOLDER CRDCN	H S S TOOLS BIT-( ALL SIZE)
U J CROSS COMP SET S-UC-210	H T BOLT,NUT-
U J CROSS COMP SET-210 DIA-55	HEX BOLT NUT5/8*2/1.2
VENTURI GUIDE M081	HEX HD BOLT NUT
WATER COOLED CABLE FOR ARC FURNACE	M S BOLT NUT, WASHER
WHEEL TUNE UP KIT-444082	PISTON FOR REVITING GUN
	PNEUMATIC CHIPPING MACH-MOD-CP-4123
ELECTRICAL PARTS	PNEUMATIC CHISEL
ARMETURE TYRUSTER-FUSE LINE-V-660	POWER SAW BLADE
BALLAST
BUSSMANN HRC Fuse 160A	OIL & FUEL
CARD SDCS-DLS-4 REV-B CARD	FURNACE OIL
CHOKE	GEAR OIL-320
Complete Blower With Motor	GEAR OIL-460
Complete Blower With Motor	GREASE-EP-2
Complete blower With Motor	HYDRULIC OIL-68
CONTACTOR ( ALL TYPE)
COPPER FLUX MULTI CABLE(16QS MM 4 CORE)	BEARINGS & BELTS (ALL TYPE)
COPPER FLUX MULTI CABLE(2.5SQ MM 3 CORE)
DOLSTAR	GRINDING WHEEL & ACCESSORIES
FUSE LINK	BRUSH CAP SA PN-133409
IGNITOR	CORD CLAMP-PN-742424
LED OUTDOOR FLUDE LIGHT	CORD PROTECTOR-743148
MAGNETIC BRAKE OIL	CSK SCREWM5*12-728660
MCB	GEAR & PINION P-727723
MCCB-(WITH POLE)	GRINDIN WHEEL-( ALL SIZE)
RELAY	INNER FLENGPNO-741908
SODIUM VAPOR LAMP	OUTER FLANGE-741083
SOLENOID COIL-230 V MAKE-ALFA	SCREW PART-741607
VCUME TIMER	SCREW PINION-930770
	SWITCH HANDLENO-742469
	WASHER PINION-418

About Us

“Jay Market Creators Private Limited” an organisation founded in 1995, has been dedicatedly and profoundly

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JAY MARKET CREATORS (P) LTD
4, Raja Woodmunt Street,
Kolkata-700 001,West Bengal,India

+91 33 22433431
        +91 7044538730
        +91 7044538731
        +91 9230976319

info@malooindia.com
sm@malooindia.com

www.malooindia.com
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